Designing the Right Mezzanine Platform for Your Warehouse

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Mezzanine Platform

Designing the Right Mezzanine Platform for Your Warehouse

Category : Business

Mezzanine platforms have the potential to change the landscape of your warehouse, expanding your storage space vertically and utilizing every inch of space. You’re paying for your facility at a fixed rate, so there’s no point in not maximizing its potential.

A mezzanine is an excellent way to do just that but smart planning will ensure you make the most of your new addition.

Consider the Goals of Your Mezzanine

Are you simply looking to expand your maximum storage potential? If so, that’s no problem. A mezzanine can allow you to extend your storage up to the ceiling and with proper lift and stair access, you can make really effective use of your warehouse’s vertical space.

However, if you’re simply looking for inventive ways to get value out of your large warehouse, but you don’t have an immediate need for higher capacity, it’s worth looking at creative ways to make use of your mezzanine. Bringing your office space inside the warehouse can save on the rent costs of external office space and benefit your operation by tying your teams more closely together.

The point is that considering your needs as a business is a really important step in determining the right approach to designing your mezzanine.

Assess Your Existing Structures

If you’ve invested in heavy-duty racking, you might be able to support a mezzanine with your existing hardware alone. Rack and shelf supported mezzanines are strong additions to a warehouse, and they’re relatively inexpensive if you don’t need to acquire new structural features.

However, light-duty racking has its advantages as well. It can make life easier when modifying your arrangements and possibly saved you money.

Either way, there might be suitable options that make use of your current hardware, so make sure you factor those into the design and see what kind of savings you can make when you buy mezzanine platforms.

Beyond your racking, you’ll also need to check the strength of your slab floor. Concrete flooring has a load-bearing capacity too, and even the soil beneath the ground can have an impact on your facility’s eligibility for a mezzanine platform.

Crunch the Numbers

It’s no good adding storage space to your warehouse with a mezzanine platform if your access points aren’t going to allow enough traffic flow for you to make a profit. Plan your lift access, stairwells, and handrails along with your decking types.

Every lift has a rate of operation – you need to work out how many you need and if moving items between levels in your warehouse will be fast enough for your business. The reality is that mezzanines typically offer a great advantage but smart warehouse owners understand making it work requires a little bit of organization.

Start by prioritizing heavier and larger items for placement on the lower levels and work from there. In advanced operations, you can even benefit from adding conveyor belts or even crane lifts and automated retrieval systems to work in tandem with your mezzanine operations. With mezzanine platforms, the sky is the limit.


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